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China Suppliers Factory of High-Quality Bubble Alumina Refractory Bricks for Industrial Furnace Applications
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China Suppliers Factory of High-Quality Bubble Alumina Refractory Bricks for Industrial Furnace Applications

Hengli Bubble Alumina Bricks are crafted from high-purity bubble alumina, combined with superior micro powder additives and organic materials as a temporary binder. These bricks are sintered in high-temperature shuttle kilns, resulting in a product characterized by a large quantity of closed pores. They offer exceptional benefits, including lightweight construction, high-temperature resistance, low thermal conductivity, and remarkable strength. Additionally, they display minimal reheating linear change, excellent thermal shock resistance, and significant erosion resistance against corrosive gases and molten slag, As a leading China supplier and factory of innovative refractory materials, Hengli Bubble Alumina Bricks significantly enhance furnace heat efficiency, shorten production cycles, reduce furnace weight, and contribute to energy conservation. Make the smart choice for your industrial applications with our high-performance bubble alumina solutions

    Features

    Bubble alumina bricks have several distinctive features:
    1. High Thermal Insulation

    Their low thermal conductivity makes them excellent insulators, minimizing heat loss in high-temperature environments.

    2. High Purity

    Made from high-purity alumina, these bricks offer superior performance in extreme conditions.

    3. Lightweight

    The incorporation of alumina bubbles reduces the overall density, making the bricks lighter and easier to handle and install.

    4. High Temperature Resistance

    They can withstand very high temperatures, often above 1800°C, making them suitable for use in high-temperature furnaces and kilns.

    5. Corrosion Resistance

    They have good resistance to chemical attack, particularly from slags and molten metals.

    6. Low Thermal Expansion

    This feature helps maintain structural integrity and reduces the risk of cracking under thermal cycling.

    7. Mechanical Strength

    Despite being lightweight, they offer good mechanical strength and durability under operating conditions.

    These features make bubble alumina bricks particularly useful in industries like metallurgy, ceramics, and glass manufacturing.

    Typical Application

    Widely used in the industries such as metallurgical, refractories, ceramics, petrochemical, glass, electricity, etc. Its can be used as the hot face refractory lining of pyrolizer, hot blast furnace, reheating furnace, tunnel kiln, pushed slab kiln, crucible furnace, electric furnace, etc.

    Typical Indexes

    Items Unit BA-85 BA-90 BA90-1.2 BA-99 BA-993
    Max Service Temperature 1750 1800 1800 1850 1850
    AI2O3 % 85 90 91.2 99 99.3
    SiO2 % 14 8 8 0.2 0.15
    Fe2O3 % 0.2 0.2 0.1 0.1 0.1
    Bulk Density g/cm³ 1.4-1.9 1.4-1.9 1.2 1.4-1.8 1.4-1.8
    Cold Crushing Strength Mpa 18 15 11.9 15 12
    Refractoriness under load (0.1 MPa, 0.6%) °C ≥ 1700 ≥ 1700 ≥ 1700 ≥ 1700 ≥ 1700
    Reheating Linear Change (1650°C x 12h) % ±0.3 ±0.2 ±0.2 -0.25 -0.25
    Thermal expansion coefficient x10-6 Room temp. to 1300°C - 7.8 8 8 8.6 8.6
    Thermal Conductivity (Average 800°C) W/m·K 0.55 0. 6 0.21 0.75 0.75

    Frequently Asked Questions

    What are the primary benefits of using bubble alumina bricks?

    Bubble alumina bricks offer high thermal insulation, extreme temperature resistance (up to 1850°C), low thermal expansion, excellent corrosion resistance against slag, high purity, and a lightweight structure that allows for easy installation and handling.

    In which industries are these bricks commonly applied?

    They are widely applied in metallurgical, refractories, ceramics, petrochemical, glass, and electricity industries. They typically serve as the hot face refractory lining in high-temperature kilns, furnaces, pyrolizers, and crucibles.

    What is the maximum service temperature for the BA-99 and BA-993 grades?

    Both BA-99 and BA-993 grades feature a maximum service temperature of 1850°C, making them suitable for the most demanding high-temperature applications.

    How does the bulk density of bubble alumina bricks compare to dense bricks?

    Due to the hollow alumina bubbles, these bricks have a low bulk density ranging from 1.2 to 1.9 g/cm³, which significantly reduces the structural weight of furnaces while maintaining high insulation performance.

    Do bubble alumina bricks resist chemical corrosion?

    Yes, because they are made of high-purity alumina (up to 99.3% Al2O3), they provide excellent resistance to chemical attacks, particularly from molten metals and acidic slags.