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Orifice Rings for Glass Hot End - Quality Zircon-Mullite from China Suppliers and Factory
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Orifice Rings for Glass Hot End - Quality Zircon-Mullite from China Suppliers and Factory

The Orifice Ring we manufacture in our factory features high-quality Zircon-Mullite, with ZrO2 content ranging from 10-13% to 18-20%. As a leading supplier in China, we prioritize rigorous testing of our Orifice Rings. Our testing method involves thorough analysis in three vertical positions (top, middle, and low) and five horizontal positions (right, mid-right, middle, mid-left, and left). In each area, we introduce a colored tracer to simulate a glass defect, representing a 'heterogeneity in the glass structure.' Our high-resolution cameras meticulously record the tracer's behavior. We have conducted over 150 trials across all tested cases to evaluate the performance of our patented rotor-tube system. Our findings allow us to rank the Orifice Rings based on their performance from one to five, with criteria including sharpness of the cord. Choose our Orifice Rings for unmatched quality and performance from a trusted supplier in China

    Features

    Material Specification

    95% corundum / 99.7% corundum

    Proven Development

    The orifice ring with oxide ceramic insert for the packaging glass producers has been developed by HENGLI many-many years ago.

    More and more glass makers dedicated to LONG-PRODUCTION RUN if producing the same container non-stop.

    Several technical solutions as well as economical less or more expensive inserting solution existing on the market.

    Application

    The clear, added-value of these HENGLI-made solutions is confirmed by many glass makers including all International Groups in Glass Packaging experiencing really a huge savings with a life spam 70-150 days depending on gob-temperature and pulling rate especially for DG/TG.

    Key Advantage

    Very best advantage of these inserts Orifice ring having no decolorization even for flint and extra flint glass at all.

    Long-run options: 88% zircon-corundum / 95% high-zirconia.

    HENGLI-isostatic pressed inserted options either high-alumina-based ceramics with proper machining or developing a new solution with high-alumina-zirconia solutions (pilot project), that will grant even longer life spam, but having relatively low thermal shock-resistance.

    Chemical & Physical Data

    Properties Orifice ring Z20-CFP
    CHEMICAL COMPOSITION %
    AL2O3 [%] 67
    ZrO [%] 20
    SiO [%] 12
    Fe2O3 [%] 0.1
    NaO [%] 0.2
    TiO2 [%] 0.1
    PHYSICAL PARAMETERS
    Apparent density [g/cm³] 2.65
    Cold crushing strength [N/mm] 50
    Open porosity [%] 29
    Thermal expansion at 1000℃ 0.7
    Application temperature limit ℃

    Frequently Asked Questions

    Q: What materials are used in HENGLI ceramic insert orifice rings?
    HENGLI orifice rings utilize high-grade oxide ceramics, specifically 95% corundum and 99.7% corundum, to meet demanding glass production environments.
    Q: What is the expected lifespan of these orifice rings?
    Depending on the gob-temperature and the pulling rate (especially for DG/TG), these insert orifice rings can achieve a lifespan of 70 to 150 days.
    Q: Will these insert orifice rings cause decolorization in flint glass?
    No. One of the primary advantages of these insert orifice rings is that they cause no decolorization at all, even when producing flint and extra flint glass.
    Q: What long-run material options are available?
    For extended operations, HENGLI offers long-run options including 88% zircon-corundum and 95% high-zirconia.
    Q: What new technologies is HENGLI developing for longer service life?
    HENGLI is developing a new isostatic pressed solution utilizing high-alumina-zirconia (pilot project). This solution aims to provide an even longer lifespan, though it possesses relatively lower thermal shock resistance.