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Orifice Rings for Glass Hot End - Quality Zircon-Mullite from China Suppliers and Factory
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Orifice Rings for Glass Hot End - Quality Zircon-Mullite from China Suppliers and Factory

The Orifice Ring we manufacture is crafted from high-quality Zircon-Mullite, featuring ZrO2 content ranging from 10-13% to 18-20%. As a leading supplier in China, our factory employs rigorous testing methods to ensure product excellence. We conduct thorough evaluations using samples positioned in three vertical levels (top, middle, and bottom) and five horizontal orientations (right, mid-right, center, mid-left, and left), During testing, we introduce a colored tracer to represent potential glass defects, simulating heterogeneities in the glass structure. High-resolution cameras meticulously capture the tracer's behavior across more than 150 trials to reliably assess the performance of our patented rotor-tube. Our evaluation criteria rank from one to five, providing insights into the Orifice Ring's integrity:, Sharp cord present in the Orifice Ring, Nearly sharp cord in the Orifice Ring, Mixed tracer presence with nearly invisible cord in the Orifice Ring, Choose our factory as your trusted China supplier for top-quality Orifice Rings that meet the highest industry standards

    Features

    Material Composition
    95% corundum / 99.7% corundum
    The orifice ring with oxide ceramic insert for the packaging glass producers has been developed by HENGLI many-many years ago.
    More and more glass makers dedicated to LONG-PRODUCTION RUN if producing the same container non-stop.
    Several technical solutions as well as economical less or more expensive inserting solution existing on the market.

    Application

    The clear, added-value of these HENGLI-made solutions is confirmed by many glass makers including all International Groups in Glass Packaging experiencing really a huge savings with a life spam 70-150 days depending on gob-temperature and pulling rate especially for DG/TG.
    Very best advantage of these inserts Orifice ring having no decolorization even for flint and extra flint glass at all.
    Long-run options:
    88% zircon-corundum / 95% high-zirconia.
    HENGLI-isostatic pressed inserted options either high-alumina-based ceramics with proper machining or developing a new solution with high-alumina-zirconia solutions (pilot project), that will grant even longer life spam, but having relatively low thermal shock-resistance.

    Chemical & Physical Data

    Properties Orifice ring Z20-CFP
    Chemical Composition %
    AL203 [%] 67
    Zr0 [%] 20
    Si0 [%] 12
    Fe203 [%] 0.1
    Na0 [%] 0.2
    Ti02 [%] 0.1
    Physical Parameters
    Apparent density [g/cm³] 2.65
    Cold crushing strength [N/mm] 50
    Open porosity [%] 29
    Thermal expansion at 1000℃ 0.7
    Application temperature limit ℃ -

    Frequently Asked Questions

    Q: What materials are available for the HENGLI orifice ring inserts?
    HENGLI offers orifice ring inserts made of 95% corundum and 99.7% corundum. Additionally, long-run options include 88% zircon-corundum and 95% high-zirconia.
    Q: What is the expected lifespan of these orifice ring inserts?
    Depending on the gob-temperature and pulling rate, especially for double gob (DG) and triple gob (TG) setups, the inserts can achieve a lifespan of 70 to 150 days.
    Q: Do these inserts cause any decolorization in high-quality glass?
    No, a major advantage of these orifice ring inserts is that they cause no decolorization at all, even when producing flint and extra flint glass.
    Q: What are the chemical specifications of the Z20-CFP Orifice Ring?
    The chemical composition includes 67% AL2O3, 20% ZrO, 12% SiO, 0.1% Fe2O3, 0.2% NaO, and 0.1% TiO2.
    Q: What are the key physical properties of the Z20-CFP variant?
    It features an apparent density of 2.65 g/cm³, cold crushing strength of 50 N/mm, open porosity of 29%, and a thermal expansion rate of 0.7 at 1000℃.